When designing a multi-compressor system, a good way to save money is to load as many compressors as possible. Controlling multiple compressors can optimize running costs because you choose which compressor to run at a specific load based on the flow demand of the installation. This can also reduce the operating pressure band of the compressor (remember that 2 psi increases power use by 1%). If you have VSD and a centrifugal compressor in the scheme, compressor cfm calculation online more than a few compressor wheel will keep the VSD compressor and centrifugal compressor in an best zone, thus minimize the blowing of dense air.
Select the right dryer and filter
The procedure of drying compressed air is frequently misunderstand, resultant in needlessly reconstituted system that misuse power and cash. We often have question about the choice of dryer and filter, such as: Should I get a desiccant or a refrigerant dryer.
What height of filtration do I require?
Do I require everyone filters, regulators and lubricants? Whatever the question, the answer is almost always the same: it depends on your application. However, there are some universal tips compressor cfm calculation online to follow when using dryers and filters that can help reduce the cost of compressed air: Do not dry the compressed air more than the application requires. It’s useless and wastes money. Consider initial drying with a refrigerant type dryer and then dry it only to meet point-of-use requirements. Each filter causes a pressure drop, which costs money. Do not filter more than necessary.
Remove condensate with lossless drains
Compressors produce a lot of water. You need a way to remove it from your system safely and effectively to avoid turning your compressed air hoses into hose pipes. physical drains should not be used because they depend on a maintenance team that may have other priorities. Timer drains have a similar problem and both types of drains may not work properly in wet weather. Instead, opt for drainage traps that detect the presence of condensate and drain it without loss of compressed air. You should always inspect siphons regularly and repair them as needed.